International demand for BATEMAN
modular plants

A 50 t/h modular DMS unit for Sonop Delwery for the Sydney-on-Vaal mine.

A DMS plant in the foreground of a partially assembled scrubber module for Shore Gold.

50 t/h modular DMS unit for Nambib Resources on the Skeleton Coast.

Shore Gold’s diamond x-ray recovery plant under construction.

Recent modular-plant contracts received by BATEMAN from around the globe highlight the international demand for this technology and the benefits these plants provide for remote locations where skilled labour and a sophisticated infrastructure are not readily available. Because they are pre-tested at the factory and delivered to site in modular form, BATEMAN’s modular process plants require minimal civil construction.

Russia and CIS

Contracts from Russian-based concerns include a 5 t/h dense- medium separation (DMS) sampling plant and a 1,5 m by 3 m scrubber for JSC Permgeologodobycha’s operation in Perm in central Russia. This is the first contract to be received from this client and, since non-nuclear sources are preferred in Russia, the DMS plant was designed with a non-nuclear density controller.

Two 1 t/h DMS plants were supplied to Alrosa Company Limited for use in prospecting operations in Northern Yakutia. The plants are skid- mounted so that they can be easily moved. Previous to this contract, BATEMAN had already supplied four DMS plants to Alrosa.

Middle East

BATEMAN modular process plants are also in demand for research purposes, with the latest such contract being a 5 t/h DMS for the Iranian Minerals Processing Research Centre.

Canada

In Saskatchewan, Canada, BATEMAN has supplied a fully integrated kimberlite sampling plant at Shore Gold’s Star Diamond Project, 60 km east of Prince Albert. The plant comprises a 30 t/h feed preparation plant, a 10 t/h DMS and an x-ray recovery plant. The feed-preparation plant includes primary crushing, scrubbing and secondary crushing. A re-crush option is available. To comply with Canadian environmental standards, a water-recovery and de-grit system have been designed into the plant. The plant will treat an initial bulk sample of 25 000 t of kimberlite, in order to obtain a parcel of diamonds for evaluation.

A 5 t/h modular DMS plant is currently under fabrication for Ashton Mining of Canada.

Africa

Contracts in Africa include the supply of a complete 30 t/h diamond plant for a new operation being developed by El-Hillal Minerals adjacent to the Williamson Mine near Shinyanga, Tanzania. This semi-mobile plant will be used for bulk sampling of an alluvial deposit for the first six months and, as mining operations progress, will be moved every six months to reduce trucking distances. The plant, which was pre-erected and water tested in Johannesburg prior to dispatch, consists of a 30 t/h front-end, a 20 t/h DMS and a 1 t/h x-ray recovery plant. As part of the contract, BATEMAN will commission the plant and provide training to the mine’s staff for three months.

Two contracts from Catoca Mining Society, Lda, include an upgrade to the existing plant at a mine near Saurimo, Angola. The diamond mine was designed along traditional Russian lines and has been upgraded to incorporate new technology. Because of this, BATEMAN designed two gravity 40 t/h DMS plants and one gravity 30 t/h DMS plant to be incorporated into new and existing plants. The gravity-type plant was selected due to the existing height of the buildings. Catoca is jointly owned by ENDIAMA, an Angolan government- owned diamond company, Odebrect Mining Services Inc., Almazi Rossii- Sakha, S.A. and Daumonty Financing BV.

As with the modular process plant ordered by Diamonds Works RSA for their Koidu mine in central east Sierra Leone, a front-end DMS and recovery plant supplied to the Portuguese banking group, Escom, was built using equipment that had been damaged in 1995 during a civil war. This new plant for the Chimbongo project in Angola was built using recovered parts of a plant supplied to Sominor, near Saurimo in Angola. An order for spares for this plant is the largest such spares order received by BATEMAN to date.

A 150 t/h DMS was supplied to and commissioned for Oryx Natural Resources for their mine near Mbuji-Mayi in the Kasai area of the Democratic Republic of the Congo, together with an upgrade of the system to handle the run-of-mine feed to the DMS. This is one of a number of projects undertaken by BATEMAN for Oryx, incorporating some four 50 t/h DMS modules. MIBA in Mbuji-Mayi previously purchased a 150 t/h DMS unit which was incorporated into their 400 t/h kimberlite plant for their NLK1 project.

In South Africa, BATEMAN concluded a concept exploration study for a new facility to treat dumps at De Beers’ Finsch Diamond Mine.

The sixth DMS plant to be purchased by Sonop Delwery is a 50 t/h DMS for their Sydney-on-Vaal mine near Barkley West in the Northern Cape. This plant, which will be situated at the historic town of Sydney-on- Vaal established by Cecil John Rhodes, will be fed with pan concentrates and not the usual raw ore. The process equipment has therefore been designed with this in mind. This brings to 11 modular diamond recovery plants supplied to the Kimberley area over the past two years.

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